This paper provides an overview of the reliabilitycentered maintenance rcm engineering process. Setting up a reliability centered maintenance plan is a major process, and it requires buyin at all levels. Cmms aids maintenance programs developing highlevel goals for tracking costs, setting benchmarks and monitoring the bottom line each day. A reliabilitycentered maintenance study for an individual. Rolling out an effective rcm program is a multifaceted initiative.
This online course is a great introduction to the rcm process. Reliability centered maintenance rcm is a technique initially developed by the airline industry that focuses on preventing failures whose consequences are most likely to be serious. Reliability centered maintenance rcm is an engineering framework that enables engineers to empirically devise an optimum maintenance regime for plants. A book of this nature is the result of many efforts, only a few of which can be acknowledged here. For more than 3 decades, its job is to help you decide what must be done to ensure that any physical asset, system or process continues to do whatever your team wants and needs it to do. Resnikoff has written an accompanying mathematical treatment of the subject, titled mathematical aspects of reliabilitycentered maintenance. Reliability centered maintenance rcm is a systematic approach to maintenance planning that was developed within the military aircraft industry and later adapted to several other industries. Reliability centered maintenance rcm was initiated on 1960s in boeing company to optimize the maintenance. Reliability centered maintenance rcm analysis is a systematic evaluation approach for developing or optimizing a.
Reliabilitycentred maintenance for wind turbines based core. In this context, reliability centered maintenance rcm has been a solution proposed in recent years and applied to electric power systems 45. Reliabilitycentered maintenance rcm is the process of determining the most effective maintenance approach. While the concepts behind rcm are not new, having originated in the 1960s in the airline industry, the recent explosion in interest in rcm, and its broader application in a wide range of industries has much to do with john moubray, and the excellent way in which he explains rcm principles. Reliabilitycentered maintenance the main goal of using cmms is to increase control over your assets.
Introduction to reliability centered maintenance 5 figure 1. Anthony smith dalam bukunya yang berjudul reliability centered maintenance reliability mendefinisikan reliability centered maintenance rcm sebagai suatu metode untuk mengembangkan, memilih dan membuat alternatif strategi perawatan yang. Rcm is rapidly becoming a cornerstone of the third generation, but this generation can only be viewed in perspective in the light of the first and second. In recent years, maintenance and operation performance of plants has assumed far greater importance, resulting in the development of new maintenance philosophies and techniques. Actuarial analysis aircraft maintenance cost effectiveness decision theory. Such programs are called reliabilitycentered maintenance rcm programs because. The reliability centered maintenance rcm approach has been found cost. Introduction to reliability centered maintenance, proceedings of reliability centered maintenance for substations, transmission and distribution conference, denver, co, pp. Nasa reliability centered maintenance rcm nasa headquarters. Rcm was developed in the late 1960s when widebody jets were being introduced into service.
Worlds best powerpoint templates crystalgraphics offers more powerpoint templates than anyone else in the world, with over 4 million to choose from. Because of the confusion that surrounded multiple versions of rcm, industry felt the need for a standard. Our leading rcm methodology, rcm2, was designed with the optimization of your companys assets in mind. The failure consequences of these machines have major safety and economic implications for a mine operator. Traditional rcm is quite tedious to perform as described in the text books. Successful implementation of rcm will lead to increase in cost effectiveness, reliability, machine uptime, and a greater understanding of the level of risk that the organization is managing. The merge of practical experience and theoretical expertise realized in the described rcm workgroup is considered vital for the development of decision support.
This isnt just a maintenance improvement process it is a strategic weapon. Rcm is to be applied continuously throughout the life cycle of any system. Managing the introduction of reliabilitycentred maintenance, rcm. Army construction engineering research laboratory cerl report p. Rcm was originally invented in the aerospace industry. The first work by the naval sea systems command to apply this method to ships began shortly thereafter.
This paper presents a structured approach to rcm, and discusses the various steps in the approach. Reliabilitycentered maintenance rcm is a concept of maintenance planning to ensure that systems continue to do what their user require in their present operating context. The nasa rcm guide also details a successful rcm approach for organizations to leverage as a roadmap. Theyll give your presentations a professional, memorable appearance the kind of sophisticated look that todays audiences expect. John moubrays book, called reliability centered maintenance. In the context of rcm, together, scheduled maintenance tasks and default strategies are referred to as failure manage ment strategies, as depicted in figure 1. Reliability centered maintenance rcm analysis workflow. Study of existing reliability centered maintenance rcm approaches used in different industries technical report number. It addresses the whole issue of how we fly and fight and eliminates problems of operating and maintaining weapons systems. Maintenance expert mike busch explains the fundamentals of reliability centered maintenance, and discusses how it can be applied to pistonpowered ga airplanes to obtain better maintenance at less. Gives supplementary information for application of the requirements of the guide for survey based on reliabilitycentered maintenance.
If youre considering enacting a reliability centered maintenance plan at your company, there are two crucial keys to success. Reliability centered maintenance for mining equipment ausimm. The rcm philosophy employs preventive maintenance pm, predictive maintenance pdm, realtime monitoring rtm 1, runtofailure rtf also called reactive maintenance and proactive maintenance techniques in an integrated manner to. Reliability centered maintenance rcm is the process that is used to. It involves all functional areas of the organization, including maintenance, facilities. A guide to the reliabilitycentered maintenance rcm standard. Reliability centered maintenance rcm is a method for maintenance planning developed within the aircraft industry and later adapted to several other industries and military branches. Reliability centered maintenance rcm is used to determine what failure management strategies should be applied to ensure a system achieves the desired levels of safety, reliability, environmental soundness, and operational readiness in the most costeffective manner.
Reliability centered maintenance online training course. Application of reliability centred maintenance to optimize. Reliabilitycentered maintenance rcm rcm defines what must be done to a system to achieve the desired levels of safety, reliability, environmental soundness, and operational readiness at best cost. Metode reliability centered maintenance rcm lilin biru. The current emphasis within the mining industry to reduce the cost of production has stimulated interest in the field of maintenance and operational reliability of capital intensive mining equipuent. Winner of the standing ovation award for best powerpoint templates from presentations magazine. If you plan on reading only one book on reliability centered maintenance rcm, make this the one. The sae ja 1011 standard released in 1999 describes the minimum criteria a process must possess to be called rcm. Nasa reliabilitycentered maintenance guide for facilities and collateral equipment september 2008 1. Reliabilitycentered maintenance offers tremendous value but, nevertheless, has its drawbacks.
Rcm is a unique tool used by reliability, safety, andor maintenance engineers for developing optimum maintenance plans which define requirements and tasks to be performed in achieving, restoring, or maintaining the operational capability of a system or equipment. Pdf reliabilitycentered maintenance methodology and. Pdf a new model for reliabilitycentered maintenance. Reliability centered maintenance delivers world class reliability, but some believe it is too rigorous, detailed, and built on the premise that rcm is a means of affecting business results and not an end in itself, our approach is a rigorous process that efficiently delivers all of the benefits at much lower costs. Information related to equipment failure, maintenance strategies, risk considerations, conducting and documenting an rcm analysis and sustaining an rcm. In the 1980s, the electric power research institute epri initiated studies for the application of rcm to generating facilities. Introduction to reliability centered maintenance rcm part 1 1.
Riskbased reliability centered maintenance a revision to the bestselling rcmii title with more modern thinking immediate release contact. Maintenance and reliability centred maintenance rcm. Conversely, several degraded components may combine to cause the. Study of existing reliability centered maintenance rcm. Reliabilitycentered maintenance and root cause analysis. To solve this, rcm blitz uses the principles of rcm by keeping the group focused on achieving timely results. Reliabilitycentered maintenance rcm was developed in the commercial aerospace industry approximately 3 decades ago. Principles of reliability centered maintenance youtube. For one, it can take time and, without care, lose focus. Reliability centered maintenace rcm the aladon network. Despite the fact that successful approaches to rcm have been documented and refined over decades. Reliability centered maintenance project managers guide.
1504 1411 356 79 1357 1408 23 708 1122 1351 1526 512 1031 267 405 1134 693 578 160 986 114 607 1163 1330 991 232 280 70 611 549 950 804 52 180 729 211 917 24 268 751